A program for fluid power and electrical simulation
FluidSIM serves as a professional-grade environment for the design and analysis of pneumatic, hydraulic, and electrical circuits. The program provides a virtual library for automation technology with an extensive library of components. While it is a primary fixture in technical universities and industrial training centers, it is essentially a commercial platform that balances rigorous engineering standards with accessible learning tools.
The program features an extensive library that consists of hundreds of components—including GRAFCET logic, mobile hydraulics, and digital electronics—that can be seamlessly integrated into a single project. It uses a drag-and-drop system that adheres to international DIN-ISO standards, ensuring that virtual diagrams are identical to industrial blueprints. FluidSIM utilizes a high-speed simulation engine that is capable of calculating state changes with extreme time resolution. This allows users to observe dynamic physical phenomena, such as pressure spikes or current flow, in real-time or through slow-motion playback for detailed analysis.
Unified circuit assembly and real-time analysis
Additionally, there is support for hardware-in-the-loop testing, which allows virtual circuits to interact with physical components. Through specialized circuits interfaces like OPC-UA or EasyPort hardware, the simulation can exchange data with real Programmable Logic Controllers (PLCs) and industrial sensors. This functionality enables engineers to test control logic against a virtual machine before deployment to actual factory equipment, significantly reducing the risk of mechanical damage during the commissioning phase.
Extensive diagnostic tools and intentional fault simulation
FluidSIM incorporates a sophisticated troubleshooting mechanism designed to build practical maintenance skills. Instructors can utilize pre-defined failure models to introduce specific defects into a circuit, such as leaking valves or shorted electrical contacts. These errors can be password-protected, requiring learners to use virtual measuring devices, like multimeters or pressure gauges, to isolate and identify the root cause. This interactive diagnostic concept provides a safe environment for students to develop the critical thinking required for industrial repair and system optimization.
Integrated multimedia and educational resources
The program supports its simulation features with a comprehensive knowledge base that embeds educational materials directly into the design process. Every component in the library is linked to detailed technical descriptions, photographs, and animations that illustrate its internal working principles. This integration ensures that FluidSIM functions beyond a tool for experts, but also as a self-contained learning system for developing technical expertise.
Additionally, while the program prioritizes an intuitive user experience, it puts emphasis on technical accuracy that is required for industrial applications. As a result, there is a high degree of parameter customization that requires a strong technical background.
A reliable tool for technical precision and simulation
FluidSIM stands as a multifaceted tool that effectively merges professional circuit design with a robust pedagogical framework. By providing high-precision real-time simulation, hardware interfacing, and advanced diagnostic capabilities, it addresses the needs of both the classroom and the factory floor. Its ability to simulate the intersection of fluid power and electrical control makes it an indispensable asset for anyone involved in the study or design of modern automation systems.
Pros
- Industrial compliance
- Hybrid simulation
- Education depth
Cons
- Technical complexity